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Product Introduction


 

1. Heatless Regeneration Adsorption Dryer Working Process

BOLY heatless regeneration adsorption dryer utilizes pressure swing adsorption regeneration cycle, allowing compressed air to alternate through two drying towers A and B filled with adsorbent. One tower adsorbs water vapor under high partial pressure (working pressure), while the other tower regenerates under low partial pressure (atmospheric pressure), switching according to a set time program.

 

 

Adsorption: Moist air enters drying tower A through valve A1 from the lower pipe diameter, flowing upward through the adsorbent layer. The dried air is discharged from the upper piping system.

Regeneration: A portion of the dried air (about 14%) passes through the upper piping regeneration gas control valve into drying tower B. The depressurized dried air (called regeneration gas) flows downward to desorb and regenerate the adsorbent in tower B, restoring its drying capacity. The regeneration gas is discharged to the atmosphere through valve B2 and a silencer at the lower piping.

Pressure Equalization: After adsorbent regeneration is completed, valve B2 closes, and drying tower B is pressurized to the online working pressure, preparing for switching.

Switching: Valve B1 in the lower piping opens, valve A1 closes, valve A2 opens, completing the switch between drying towers A and B. Tower B enters adsorption, and tower A depressurizes for regeneration. The working sequence and time are automatically controlled by the controller.

 

 

2. Micro-heat Regeneration Adsorption Dryer Working Process

BOLY micro-heat regeneration adsorption dryer combines the advantages of pressure swing adsorption and temperature swing adsorption. The moisture adsorbed by the adsorbent during adsorption is thoroughly removed during regeneration by the combined effects of heat diffusion from the regeneration gas (heated dry air) and low pressure.

 

 

Adsorption: Moist air enters drying tower A through valve A1 from the lower pipe diameter, flowing upward through the adsorbent layer. The dried air is discharged from the upper piping system.

Regeneration: A small amount of dried air (about 7%) passes through the upper piping regeneration gas control valve, is depressurized, then heated by a heater. This heated air (called regeneration gas) enters drying tower B to desorb and regenerate the adsorbent, restoring its drying capacity. The regeneration gas is discharged to the atmosphere through valve B2 and a silencer at the lower piping.

Pressure Equalization: After adsorbent regeneration is completed, valve B2 closes, and drying tower B is pressurized to the online working pressure, preparing for switching.

Switching: Valve B1 in the lower piping opens, valve A1 closes, valve A2 opens, completing the switch between drying towers A and B. Tower B enters adsorption, and tower A depressurizes for regeneration. The working sequence and time are automatically controlled by the controller.

Product Features

1. Calculated by both thermodynamics and hydraulics, the tower bed resistance is low, and the contact time between compressed air and adsorbent is greater than 5 seconds, ensuring the dew point requirement of the outlet product air.

2. 30% adsorbent reserve to compensate for natural aging of the adsorbent, ensuring drying effectiveness.

3. Large diffuser ensures uniform airflow through the adsorbent layer, eliminating channeling.

4. Fully electronic programmable controller with user-friendly interface, automatically and continuously displays dual tower status, stable performance, and easy operation.

5. Inner wall of the tower is cold galvanized for rust prevention, ensuring no corrosion for 10 years.

6. Long adsorbent service life, generally over five years under normal use.

7. Inlet/regeneration valve system with 4-valve or 3-valve structure, reliable operation, valve life up to 500,000 cycles.

8. Regeneration gas outlet moisture content controlled in sub-saturation state, no condensation concerns in silencer and exhaust passage.

9. Reserved interfaces for low-load regeneration energy-saving control and online dew point detection.

 

 

(Customizable with 304/316 stainless steel material)

Operating Conditions

Working Pressure: 0.6~1.0MPa

Pressure Dew Point: -20℃ ~ -70℃

Adsorbent: Activated Alumina or Molecular Sieve

Air Inlet Temperature: 0℃ ~ 45℃

Pressure Drop: ≤0.025MPa

Air Consumption: ≤14% (heatless) ≤7% (micro-heat)

Control Method: PIC Electronic Control

Installation Method: Indoor without foundation

Technical Parameters of Heatless/Micro-heat (LH) Regeneration Adsorption Dryer

Model

Air Treatment Capacity

m³/min

Pipe Diameter

Dimensions

Length x Width x Height mm

Power Supply V/50Hz

Heating Power / Power Supply

Micro-heat KW/V

Equipment Weight Heatless

Kg

Equipment Weight Micro-heat

Kg

BX0005

0.8

DN15

600X350X1500

220

 

70

 

BX0010 (LH)

1.8

DN20

650X450X1500

220

1/220

80

90

BX0020 (LH)

2.8

DN25

700X460X1500

220

2/220

100

120

BX0030 (LH)

3.8

DN25

1000X480X1600

220

2/220

130

140

BX0040 (LH)

5.5

DN40

1000X650X1700

220

3/220

250

270

BX0060 (LH)

6.8

DN40

1000*650*1800

220

3/220

280

300

BX0080 (LH)

8.8

DN50

1100*700*1865

220

4.5/220

450

480

BX0100 (LH)

11.5

DN50

1100*700*2050

220

4.5/220

500

530

BX0120 (LH)

14

DN65

1200*850*2100

220

6.5/380

550

580

BX0150 (LH)

16

DN65

1200*850*2070

220

6.5/380

580

620

BX0200 (LH)

22.8

DN80

1400*1000*2150

220

10/380

860

900

BX0250 (LH)

28.5

DN80

1400*1000*2400

220

10/380

1200

1250

BX0300 (LH)

35

DN80

1600*1100*2450

220

12/380

1600

1700

BX0400 (LH)

45

DN100

1700*1100*2550

220

15/380

1900

2000

BX0500 (LH)

55

DN100

2150*1100*2700

220

18/380

2300

2500

BX0600 (LH)

65

DN125

2000*1200*2900

220

20/380

2800

3000

BX0800 (LH)

85

DN150

2200*1600*2950

220

25/380

3400

3800

BX1000 (LH)

105

DN150

2600*1600*2950

220

30/380

4100

4500

BX1200 (LH)

120

DN200

2800*1700*2850

220

35/380

4500

5000

BX1600 (LH)

160

DN200

3000*1900*3300

220

40/380

6000

6500

BX2000 (LH)

200

DN200

3500*2200*3300

220

50/380

7500

8000

BX2500 (LH)

250

DN250

3800*2400*3300

220

60/380

8500

9000

BX3000 (LH)

300

DN300

4200*2600*3300

220

70/380

9500

10000

Note: Models BX0005-BX2000 are dual-tower traditional structures; (LH) indicates micro-heat adsorption dryers

Adsorption Dryer


The BOLY heatless regenerative adsorption dryer utilizes pressure swing adsorption regeneration cycles, allowing compressed air to alternately pass through two drying towers filled with adsorbent. While one tower adsorbs water vapor under high partial pressure (working pressure), the other tower desorbs under low partial pressure (atmospheric pressure), then switches according to a set time program.

Product Inquiry



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The BOLY heatless regenerative adsorption dryer utilizes pressure swing adsorption regeneration cycles, allowing compressed air to alternately pass through two drying towers filled with adsorbent. While one tower adsorbs water vapor under high partial pressure (working pressure), the other tower desorbs under low partial pressure (atmospheric pressure), then switches according to a set time program.

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Keywords:

Air Dryer


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